Production of cardboard boxes: a view from the inside

Boxes are an integral part of our daily life. This is simple and at the same time important invention finds its application in various fields, from packaging goods to organizing warehousing. What can we say – we use various types of them every day without even noticing it.

In this article we will look at the differences between materials, the process of making custom cardboard boxes by printing houses, as well as their use in business and home.

Raw

The basic and most popular material is cardboard, which can vary in physical characteristics to suit the needs of a particular application.

For example, corrugated cardboard has relatively high strength and resistance to damage due to the structure of the material, which is especially critical for packaging fragile goods during transportation. In addition, this type of raw is extremely economical, especially for business.

With all the advantages, it has no fewer disadvantages – it is not resistant to water and exposure to part of the spectrum of ultraviolet rays. Unlike the more expensive palette, corrugated looks as cheap as it costs. In addition, it has a lower linear density.

When choosing, it is very significant to take into account the physical properties of raw and technological processing features. Palette and coated cardboard are better suited for full-color printing and branding. And the craft one is for plain prints and logos.

Kraft, which translates to “strength/strength” from German, is made from long-grained coniferous trees such as pine, spruce, and larch. The inherent high tensile strength of these fibers makes Kraft paper resistant to tearing and damage. Its color can vary from dark brown to yellowish, depending on the type of trees used in production. For example, pine, spruce and silver birch give Kraft paper a deep, dark color, while other types of wood give it a more yellowish tint.

Microcorrugated cardboard is a special type that is incredibly light and thin. It is created through complex processing, as a result of which microscopic “waves” are formed inside, giving it a unique texture. It has high strength and resistance to mechanical stress. That is why it is often used in the manufacture of packaging for goods, where a combination of lightness and reliability is important.

Laminated cardboard has a more attractive appearance and is often used for gift or merchandise cases. At the same time, it is thinner and lighter than the palette one.

Solid Bleached Sulfate (SBS) is a premium white board that is clay coated on both sides for a crisp, bright and shiny print quality. The high characteristics of SBS are due to the use of hardwood fibers in its production. The inner layers of SBS are created from softwood or a mixture of fibers including softwood and hardwood. Many benefits of SBS board make it the most expensive option.

Recycled is a whole “family” of materials made from recycled materials. As a rule, these materials have a good price/quality balance.

Each of the materials mentioned can be produced from different types of raw materials, different thicknesses and with different texture/color options.

Making cardboard boxes is a real art

Despite all the visual simplicity, the design should always remain functional and user-friendly, taking into account the dimensions and shape of the contents, as well as the scope of application. In particular, between boxes for electronics and, for example, cakes, there are much more differences than similarities.

In the packaging industry, “standard” shapes and sizes, which are prescribed in the FEFCO international design system, are widely used. This significantly saves time on describing the design and technical characteristics. The system is based on more than a hundred standard styles, including a variety of shapes and sizes, various designs and technologies used.

Having decided on the necessary requirements, purpose and raw materials, you can proceed to the design stage. Modern technologies and equipment allow you to visualize the finished product before production begins and make the necessary adjustments to the design.

Automation of the processes of printing, cutting, and sometimes assembly allows us to produce printing of the same quality regardless of the volume of batches.

When it comes to mass production, making papery, boxes in bulk becomes the most profitable option. By ordering large quantities, you save on unit costs. This is especially true for businesses that need a constant supply of packaging.

A printing house that produces custom boxes provides each client with the opportunity to receive high-class printing that fully meets his needs. This is important for both business and personal use.

Custom production allows you to create unique packaging with a company logo or individual design, which helps promote products and increase their recognition in the market.

Application

In retail, packaging plays a significant role and performs several functions at once. 

Firstly, it is the protection of the contents and ease of transportation. Products packaged in high-quality cardboard boxes attract the attention of buyers. Often, they contain basic information about the product and its manufacturer, certification according to generally accepted standards, etc. Flexibility in setting parameters makes them an indispensable part of business.

The versatility of boxes has contributed to their spread in all possible spheres of human life. From packaging food and shoes, to gifts for loved ones, and even organizing storage at home, in the office, in a warehouse.

Papery, packaging is reusable and widely recyclable, helping to reduce its environmental impact.

How to choose a manufacturer

When choosing a factory, pay attention to the following factors:

1. Price. Compare prices from different manufacturers and choose the best value for money.
2. Equipment level. Make sure that the manufacturer is equipped with modern machines and can offer the necessary printing options.
3. Uniqueness. Not all manufacturers provide the ability to produce products in non-standard sizes.
4. Order fulfillment times. Depending on the order volume and workload, production may take some time.

If you are looking for a reliable partner, contact professionals in this field. Don't miss the chance to make your products stand out with our quality cardboard boxes!