Production of cardboard boxes: a view from the inside

Boxes are an integral part of our daily life. This is simple and at the same time important invention finds its application in various fields, from packaging goods to organizing warehousing. What can we say – we use various types of them every day without even noticing it.

In this article we will look at the differences between materials, the process of making custom cardboard boxes by printing houses, as well as their use in business and home.

Raw

The basic and most popular material is cardboard, which can vary in physical characteristics to suit the needs of a particular application.

For example, corrugated cardboard has relatively high strength and resistance to damage due to the structure of the material, which is especially critical for packaging fragile goods during transportation. In addition, this type of raw is extremely economical, especially for business.

With all the advantages, it has no fewer disadvantages – it is not resistant to water and exposure to part of the spectrum of ultraviolet rays. Unlike the more expensive palette, corrugated looks as cheap as it costs. In addition, it has a lower linear density.

When choosing, it is very significant to take into account the physical properties of raw and technological processing features. Palette and coated cardboard are better suited for full-color printing and branding. And the craft one is for plain prints and logos.

Kraft, which translates to “strength/strength” from German, is made from long-grained coniferous trees such as pine, spruce, and larch. The inherent high tensile strength of these fibers makes Kraft paper resistant to tearing and damage. Its color can vary from dark brown to yellowish, depending on the type of trees used in production. For example, pine, spruce and silver birch give Kraft paper a deep, dark color, while other types of wood give it a more yellowish tint.

Microcorrugated cardboard is a special type that is incredibly light and thin. It is created through complex processing, as a result of which microscopic “waves” are formed inside, giving it a unique texture. It has high strength and resistance to mechanical stress. That is why it is often used in the manufacture of packaging for goods, where a combination of lightness and reliability is important.

Laminated cardboard has a more attractive appearance and is often used for gift or merchandise cases. At the same time, it is thinner and lighter than the palette one.

Solid Bleached Sulfate (SBS) is a premium white board that is clay coated on both sides for a crisp, bright and shiny print quality. The high characteristics of SBS are due to the use of hardwood fibers in its production. The inner layers of SBS are created from softwood or a mixture of fibers including softwood and hardwood. Many benefits of SBS board make it the most expensive option.

Recycled is a whole “family” of materials made from recycled materials. As a rule, these materials have a good price/quality balance.

Each of the materials mentioned can be produced from different types of raw materials, different thicknesses and with different texture/color options.

Making cardboard boxes is a real art

Despite all the visual simplicity, the design should always remain functional and user-friendly, taking into account the dimensions and shape of the contents, as well as the scope of application. In particular, between boxes for electronics and, for example, cakes, there are much more differences than similarities.

In the packaging industry, “standard” shapes and sizes, which are prescribed in the FEFCO international design system, are widely used. This significantly saves time on describing the design and technical characteristics. The system is based on more than a hundred standard styles, including a variety of shapes and sizes, various designs and technologies used.

Having decided on the necessary requirements, purpose and raw materials, you can proceed to the design stage. Modern technologies and equipment allow you to visualize the finished product before production begins and make the necessary adjustments to the design.

Automation of the processes of printing, cutting, and sometimes assembly allows us to produce printing of the same quality regardless of the volume of batches.

When it comes to mass production, making papery, boxes in bulk becomes the most profitable option. By ordering large quantities, you save on unit costs. This is especially true for businesses that need a constant supply of packaging.

A printing house that produces custom boxes provides each client with the opportunity to receive high-class printing that fully meets his needs. This is important for both business and personal use.

Custom production allows you to create unique packaging with a company logo or individual design, which helps promote products and increase their recognition in the market.

Application

In retail, packaging plays a significant role and performs several functions at once. 

Firstly, it is the protection of the contents and ease of transportation. Products packaged in high-quality cardboard boxes attract the attention of buyers. Often, they contain basic information about the product and its manufacturer, certification according to generally accepted standards, etc. Flexibility in setting parameters makes them an indispensable part of business.

The versatility of boxes has contributed to their spread in all possible spheres of human life. From packaging food and shoes, to gifts for loved ones, and even organizing storage at home, in the office, in a warehouse.

Papery, packaging is reusable and widely recyclable, helping to reduce its environmental impact.

How to choose a manufacturer

When choosing a factory, pay attention to the following factors:

  1. Price. Compare prices from different manufacturers and choose the best value for money.
  2. Equipment level. Make sure that the manufacturer is equipped with modern machines and can offer the necessary printing options.
  3. Uniqueness. Not all manufacturers provide the ability to produce products in non-standard sizes.
  4. Order fulfillment times. Depending on the order volume and workload, production may take some time.

If you are looking for a reliable partner, contact professionals in this field. Don't miss the chance to make your products stand out with our quality cardboard boxes!

Proud of the reviews

5.0

Vladyslava Yarmoshenko

Very satisfied with the box. The quality is wonderful, the picture is also good, everything is of high quality! They did it very quickly, for which I am extremely grateful! I will apply again! Everything is great!

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5.0

Natalie Glyanenko

Thank you very much!!!❤️ Сdid everything in the best way, helped out a lot and suggested the best way☺️ There will be a reason, I will definitely apply again! The best!☺️

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FAQ

What types of cardboard boxes do you manufacture?
We produce various types of cardboard boxes – rectangular, cubes, postal, large format, round hat boxes, and more. We can also customize boxes according to specific customer needs.
Do you produce self-assembled boxes?
No, we do not manufacture self-assembled boxes. However, we can offer a wide range of ready-made and assembled packaging solutions.
What sizes of cardboard boxes are available?
We can manufacture cardboard boxes in various sizes – from small ones for small items to large boxes for bulky goods.
Can you print a logo or other information on cardboard boxes?
Yes, we can print a logo, company name, any artwork, or other information on the boxes. We use silk screen, offset, or digital printing (depending on the request) to ensure high-quality printing on our products.
What materials do you use?
We use a variety of laminated and craft cardboard, natural and partially synthetic fabrics, and various decorative elements. The box itself is made from environmentally friendly raw materials. We can add additional materials or accessories, depending on your needs, such as handles, foam or cardboard inserts, windows, plastic holders, and more.
What is the minimum order quantity?
We understand that personal and business needs can vary, so we try to accommodate even small orders. Typically, the minimum quantity depends on the size and complexity of the product, and we are willing to discuss this on an individual basis.
Is it possible to make a sample box for our order?
Our company produces packaging starting from 50 pieces, however, if needed, we can offer to produce a sample box in a single copy. The cost of such a sample is calculated individually and is slightly higher than for production batches due to technological aspects. The sample box is non-refundable and is not considered in serial production. Please, take this into account.
Once all details of the final product are agreed upon, we can start production of the required quantity of boxes.
If you want to ensure the quality of our products, you are welcome to visit our office and inspect ready samples of our products. Additionally, here you can immediately discuss all details with a manager – agree on materials, design, and directly place the order.
Can you produce 100 boxes in two to three days, and what does the production time depend on?
If you have an urgent order, we can expedite it, but you need to inform us by phone or email and coordinate it with our managers. If it's technically possible, we can produce your boxes within three days after approval. Please note that the standard production time is 10-14 working days after approval. This period depends on the quantity of boxes, their size, complexity, additional work required, and other factors. We usually provide a more precise estimate of production time when discussing the details of your order. We are always ready to help and provide guidance if any difficulties arise with your order. It's important to remember that an order is considered approved only after all print layouts, box sizes are finalized, and a prepayment is made.
I want to make a bank transfer for the order payment. What documents will you provide?
If you are paying for the order on behalf of a legal entity, you will need to provide us with the registration details of the future payer, and we will send you an invoice without VAT along with a shipping invoice. In turn, we will also provide you with documents related to the person who will be billed.
Is delivery to another city possible? What are the delivery times, minimum order, and transportation cost?
Yes, we work all over Ukraine. Our company is based in Kyiv, but we offer delivery through postal services such as “Nova Poshta” or “In Time”. The cost of transportation is not included in the price of the boxes and depends on the current rates of the chosen carrier. Boxes are packaged in film and corrugated cardboard to ensure maximum protection during transportation. Typically, delivery to major cities takes one day, while to small and medium-sized cities, it can take up to five days.
We can ship your order even if it consists of only one box, and the delivery cost will correspond to the courier service rates. On average, the cost of transporting one small box is 80 UAH, and for larger orders, it can be up to 2000 UAH. For large orders, we offer a special loyalty system. Don't worry; we will find the most convenient and affordable way to transport your beautiful boxes to you on time and at a reasonable cost!